PolyJet in Milwaukee WI | Pros and Cons of PolyJet Printing
PolyJet printing is a 3D printing technology that uses liquid photopolymer resin to create highly detailed, high-resolution models. The process involves jetting multiple layers of photopolymer material onto a build tray and then curing each layer with UV light. This results in a highly precise and accurate 3D print that can be used for a wide range of applications, including manufacturing, design, and engineering. Whether you use 3D printing for prototyping, concept modeling, or end-use products, there are lots of ways your business can benefit from a reliable 3D printer. PolyJet in Milwaukee WI
Like any 3D printing technology, PolyJet printing has its own set of pros and cons. In this blog post, we will explore the advantages and disadvantages of PolyJet printing and help you determine if this 3D printing technology is right for your needs. If you have any questions, you can always reach out to our 3D printing experts at AdvancedTek, or take advantage of our 3D printing services to test units out before purchasing them for your own business.
Pros of PolyJet Printing
Highly Accurate and Detailed Prints
PolyJet printing is known for its ability to produce highly accurate and detailed prints. The technology can achieve layer thicknesses as small as 14 microns (though usually the average is closer to 18 microns depending on the system you use), resulting in a smooth surface finish that requires little to no post-processing. This makes PolyJet printing an ideal choice for applications that require precise detail and high resolution, such as jewelry design, dental appliances, and architectural models.
Wide Range of Materials
PolyJet printing allows for the use of a wide range of materials, including standard resins, rubber-like materials, and transparent materials. This allows for greater flexibility in the design and manufacturing process, as engineers and designers can choose the best material for their application. Additionally, some PolyJet printers can mix different materials together, resulting in new materials with unique properties.
Quick Turnaround Time
PolyJet printing offers a quick turnaround time, making it an ideal choice for rapid prototyping and small-scale manufacturing. The technology can produce a fully functional model in a matter of hours, allowing for quick design iterations and adjustments. This can help to reduce overall production time and costs.
Versatility
PolyJet printing is a versatile technology that can be used for a wide range of applications. The technology is well-suited for both low- and high-volume production runs and can be used to create highly complex geometries that would be difficult or impossible to achieve with other manufacturing methods. This makes PolyJet printing an ideal choice for industries such as aerospace, automotive, and medical.
If you are interested in PolyJet in Milwaukee WI reach out to AdvancedTek and we can help you with PolyJet printing.
Cons of PolyJet Printing
Limited Build Volume
PolyJet printers typically have a limited build volume, which can be a drawback for larger-scale manufacturing applications. The size of the build tray is determined by the size of the printer, so larger parts may need to be printed in multiple pieces and then assembled, which can increase production time and costs.
Cost
PolyJet printing can be a more expensive option compared to other 3D printing technologies, such as Fused Deposition Modeling (FDM) or Stereolithography (SLA). The cost of the printer and the materials can be higher, which can be a barrier for smaller companies or individuals. However, the cost of PolyJet printing has decreased in recent years, making it more accessible to a wider range of users.
Limited Material Options
While PolyJet printing allows for the use of a wide range of materials, the options are still somewhat limited compared to other 3D printing technologies. For example, metal 3D printers using can create parts made from metals such as titanium, stainless steel, and aluminum. Additionally, some materials used in PolyJet printing can be brittle and may not be suitable for some applications. While there are many material options for PolyJet printers, because of how they are hardened and cured using UV light, this does make them susceptible to damage from sunlight.
Post-Processing Required for Some Applications
While PolyJet printing can produce highly accurate and detailed prints, some applications may still require post-processing. For example, parts printed with a glossy or smooth finish may need to be sanded or polished to remove any visible layer lines. Additionally, some applications may require the use of a support material. Support materials are used to create a scaffold for parts that cannot support themselves when printed. These structures must be removed after printing, which can be tedious and time-consuming.
If you’re interested in a company with over 25 years in the business, AdvancedTek can help you achieve anything from Concept Modeling, Functional Prototypes, Manufacturing Tooling, End-User Parts, 3D printers, Post Processing, to Vacuum Forming, and more! We can even help you speed along your prototyping process with our 3D printing service. You can find out more about us by checking out our website here. If you are in need of PolyJet in Milwaukee WI, contact AdvancedTek for help.