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Formlabs Fuse X1 SLS Ecosystem

//Industrial SLS Made Accessible

Formlabs FUSE X1 Ecosystem View Image Gallery

Print Process

  1. PREPARE

    Auto-pack, optimize, and organize in PreForm: Orient, hollow, or label models, estimate print times, and automatically pack parts for optimized density, reducing print time and limiting waste. Import STL, OBJ, 3MF, or models directly from a wide range of CAD applications.

  2. PRINT

    Print large parts in hours, not days: Most large builds complete under 24 hours, with same-day large parts in 5 hours. Print Intelligence detects and masks anomalies in real time to protect yield.

  1. SWAP

    5-minute print changeovers with the Fuse X1 Build Unit: Roll one build unit out, roll the next one in, with blind-mate power and data connectors. Insulation allows natural cooling inside the unit, so the printer can start the next job.

  2. UNPACK

    Hands-off powder recovery with Fuse Sift X1: Integrated compressed air, sealed glovebox, and parts hatch keep breakout clean and fast. Capacity for 3 to 5 full builds of used powder, with automatic powder transport to the Mix Kit.

  1. FINISH

    Clean and Polish with Fuse Blast: New 400 mm Fuse Blast Large Tumbler Basket fits 2-3× Fuse build volumes and 50% more parts per cycle. Optional Polishing System upgrade delivers smooth, semi-gloss, dye-ready surfaces.

Material Options

Nylon 12  Nylon 11*
Nylon 12 GF Powder TPU**
Open Material Mode

 

*Available by end of 2026
**Available by June of 2027

System Features

Technology:
Selective laser sintering (SLS), Class 1 Laser Product

 

Build volume:
330 x 330 x 565 mm | 13 x 13 x 22.2 in (61.5 L)

 

Layer thickness:
110 microns (0.004 in)

 

Laser type:
Ytterbium Fiber, 120 W

 

Laser spot size:
330 microns (0.012 in)

 

Throughput:
0.330 sintered kg/hr

 

Max packing density:
30%+ (volume), 48%+ (mass)

 

Material refresh rate:
As low as 20%

 

 

Print Intelligence:
1.3 m² | 14.1 ft²

 

Footprint:
1.3 m² | 14.1 ft²

 

Power requirements:
200-240VAC single phase, 50/60Hz, 50A rating

 

Warranty and services:
Production and Self-Service plans available.